Shannon Berrey

Scrap Wood Fireplace: Part 1

Tuesday, June 19, 2012

Yesterday I shared my fireplace as it appeared a few weeks ago. Now you can see it New and Improved!

{Please disregard the rainbow hearth--we haven't decided on a tile yet so there are a few different ones pictured}

Using our inspiration picture:

I contacted a local company that sells vintage board and beams. I explained that we just wanted scrap old wood and showed him a picture of what we wanted to do. As usual, I got a cocked head and a very puzzled look from said man. It's OK, I'm used to it. 

 

 He showed us a stack of junk wood and told us we were welcome to as much as we needed. Score!

 

We loaded up the van and stacked them in the garage. They needed to dry out a little and after a few days we sprayed them with Ant and Roach killer because they had lots of ants and you don't want any of those guys coming to live with you. 

Robert then used the table saw to rip the boards to varying thicknesses -- 1 1/2"-2" in thickness. Then he used an orbital sander to lightly sand the front surface. If you sand too much, you lose all the wonderful dings and gray spots that go along with being wonderfully old and all the stories that it holds! if only we felt that way about our own aging....sigh...

This is what I then had to work with. {see my cute assistant in the top left corner?}

A little side note -- I planned on simply cutting the boards into random lengths and then fitting it together as I went. Robert suggested that I cut each row to the exact length needed and recreate it on the garage floor to get a look at the overall project before it was installed. If I had done it my way, we would have ended up with a ton of scraps and probably not enough good pieces. Good. Call. Robbie Ray!

I wanted it to consist of many different depths and widths so I puzzled it together accordingly.

 

 

 

Then it was time to add the stain. I used Minwax Gel stain. I had around 7 different stain colors left over from other projects that I sampled. I decided on Aged Oak.

 I like using the Gel stain because it gives me a little more control and I’m a control freak and is less messy than regular stain. I picked up each board and applied the stain with a rag on the front, the edges and half way back on the top and bottom edges. Because they are staggering depths, you see different parts of each.  

This is with one coat.

After an hour, the stain had really sunk in and had lightened quite a bit. I felt there were lots of places that needed more stain, so I decided to give everything a 2nd coat,

I loved the way it looked after 2 coats. {Staining was the longest part of the whole process}

I didn't stain the top several rows because these were extras for just in case    .

  

 Before I started to attach the wood, I wanted to cut off the top of the sheetrock. This would be the seam where the new piece of sheetrock would be attached. It would be hidden behind the mantle. I was afraid that the wood might interfere with my cutting if I waited to do this step. We measured down 7" and used a laser level to draw the line.

Using an oscillating tool, I cut through the sheetrock along my line, like butta.

We then removed the strip of sheetrock, exposing the studs. Ours were 16" on center. 

I gathered the supplies for installing the wood: level, construction adhesive, crowbar, pneumatic nailer, nailset, hammer, tape measure {not pictured is the air compressor}

We brought the wood 'puzzle' up and laid it out on the floor in front of the fireplace, making sure to keep it in the exact order it was in in the garage.

I used some wood on the floor to act as spacers at the very bottom to allow for me to slide my tile and backer board in {when I find it} and began gluing the strips of wood. Ideally, the hearth would go in first but I still haven't found one, so this was Option 2.

The white paint on the right shows where the old surround ended. Notice that I chose to extend the new one all the way to the corner.

  

After applying the adhesive and attaching each row on the wall, I used a level to make sure it was, well...level. Listen kids, it's super important that every row is level!! Other wise you will get to the top and it will be really be all whomperjawed and everytime you are sitting there watching The Real Housewives you won't even be able to concentrate because looking at your crooked wood will have you feeling tipsy. Trust.

Then I used the nailer to shoot nails in on the sides, at an angle, to make sure they were not going anywhere. I made sure that each row lined up perfectly on the outside edges. Tip: if a nail didn't shoot in all the way, I used a nail set and a hammer to tap it down. If you leave it sticking up, it can throw your level on the next row. And you want it level {see above} 

Some places I had to use shims to make sure it was level. {'Shims' as in: folded pieces of paper, coasters, a piece of cardboard--whatever I could find} The piece in the middle, across the top of the firebox, was supported by a piece of wood that propped it up until the glue dried.

  In all it's wooden glory!!  Tomorrow I'll show you how we made the mantle, framed the new wall above  and hung the TV.  

Part 1: client basement addition and mainfloor painting, and well, basically it's all getting redone...

Tuesday, January 10, 2012

Want to see a house that I am working on? This vacation cottage is getting a major facelift. The original  5 year-old home had 1 floor which consisted of 3 bedrooms, 2 baths, living/dining room and kitchen.

Dining room before:

Which opens to the living room.

Before:

And the Kitchen is through the plastic.

This big hole is the staircase to a completely new lower level. 

 A lower level that was created by jack hammering into the rocky earth. for days.

{for those of you that aren't familiar with 'mountain home building' on the sides of mountains-- it is no joke.

New Bar area

New Bedroom

New Bath

Other side of Bathroom: 

New Bonus/Game Room

This is the new bottom deck that opens off of the new downstairs living room.

Every inch of the walls and ceilings of the original cottage interior are getting repainted a fresh white. I failed to get pics of the upstairs bedrooms, but they are getting new furnishings as well.  

These pictures were taken right before Christmas. I took new pictures when I was out over the weekend--it's looking great! Stay tuned.

The best of my 2011

Saturday, December 31, 2011

 

Deep breath....

I can't thank everyone enough for your sweet comments and emails. This week has been hard. Many of us have suffered loss. Thank-you for allowing me to share mine with you and thank-you for sharing your hurts with me. 

~~~~~~~~~~~~~~~~~~~~~~~~~

Everyones doing it....so I am jumping on the recap blogwagon. Let's take a walk down memory lane, shall we...  

In January, I showed you how I turned a dated apartment complex into an updated townhome with the tiniest of budgets and some house staging:

February, I gave you a tour of a clients mountain home that I was lucky enough to be involved with from the ground up : 

And, if you want to see some more, here is the post of the kitchen:

In March, I gave you a sneak peek into my own guest bathroom that I was finally redecorating. I was inspired by {out-of-my-price-range} Schumacher wallpaper:

In April, I brought you along on a day in my life: {well...sort of...}

In May, We took of a tour of a Paint-by-Numbers room I finished. I must say, I sort of love this room!

June brought us the completion of a fresh renovated kitchen in a clients mid-century modern home:

In July, I thought I might need to hospitalized due to this:

But, I got it together in time to take you into the clubhouse I completed at Bear Lake Reserve: 

In August, I shared pictures of the Medwest Gala, "Here's to Hollywood" at Harrah's Casino. Every year our fundraiser has a new theme:

I also invited you in to my completed Sharpie-drawn-wallpaper bathroom that was finally finished!

August was busy...I can't leave out my visit to the Cashiers Showhouse:

I was lucky enough to find myself vacationing in California in September. We hit up a lot of the beautiful coast and stayed in various places. Here you can see our visit to the chic Hotel Monaco.

In October, I got busy decorating for fall with some funkins:

As well as party rocking some Halloween costumes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

November brought me to one of my favorite events--The Gingerbread Houses at the Grove Park Inn!

And a reveal of a clients newly renovated Guest room:

In December, I shared a way to jazz up your art work with ribbons:

 

Dang, that took a long time to put together--but, you're worth it *silly rainbow smiles*.

Woa!!! What a year! It's kind of fun to look back and remind myself of 2011's accomplishments. I look forward to all that 2012 has in store for all of us and I also look forward to having you here with me. Your encouragement means the world to me. You're the best.

Bear Lake Reserve

Thursday, July 14, 2011

5 years ago I was working for Centex Destination Properties. We were involved in building a new
resort in Tuckaseegee {halfway between Cashiers and Sylva}. It is a fantastic 2100 acre property
set on Bear Lake.  

The Clubhouse is what I am most proud of.    



The main level houses the lobby, a restaurant, private dining room, kitchen,
great room with a fireplace, bar and offices.
This is the Great Room:



On the other side of the dual fireplace is the bar.



We worked to infuse the rustic elements of the property with a contemporary edge. Notice the wooden
barstools upholstered with embossed leather and finished with nail head trim, metal custom-wrapped
fireplace etched with an acid stain, reclaimed wood floors, and glass tiles laid horizontally in the backsplash



I so wish that I was present during this photo shoot. It needs props and flowers so badly!   



On the other side, is the restaurant. The wall of glass doors to the left, slide open to extend the dining
area onto the porch, overlooking the pool. 
 


Behind this dual fireplace and folding doors is the private dining room.



It is a secluded, smaller, more intimate dining area.



Downstairs is the lounge area.  



The doors in the back left corner lead to the library.
{That metal tray above the fireplace in the Library used to hang above my fireplace in my last house!
 What we don't do for our clients, right?} 



There are wonderful outdoor fireplaces to enjoy.










{Jerry Jaynes Photography}








After the completion of the Clubhouse, I moved on to design the Mountain Lodges {below} which
are located just above the Clubhouse.


{Jerry Jaynes Photography}

It really is a beautiful resort. If you are interested in visiting or finding out more about
what they have to offer, then jump over to their website.

{pics 1-11 Gil Stose Photography}


Shannon Berrey Bio
I'm an artist, interior designer, wife and mom. Join me here as I share projects, ramblings, and inspirations.
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